A New Approach to Tool Presetting

Published 5/13/2011

A New Approach to Tool Presetting

This non-contact presetter has a number of design elements that enable it to perform effectively on the shop floor. It looks and operates differently than other presetters currently available, too.

Derek Korn

Editor-in-Chief, Production Machining magazine

The freely moveable sensing unit on this presetter has an air bearing so it can easily glide across the presetter’s glass plate.

The position of the presetter’s sensing unit is accurately determined by reading tiny, two-dimensional data matrix codes embedded in the glass.

The presetter’s control features an intuitive touchscreen interface and 30x magnification of the tool profile.

Using a presetter to accurately measure the true lengths and diameters of tools installed in their holders can greatly reduce setup times for new jobs. That’s because presetting tools for one job while a machine is running another eliminates the need to spend time touching off tools and running test cuts. The ROI for a presetter comes from higher spindle utilization and less machine downtime.

Shops get the most out of presetters when those measuring devices are located on the shop floor close to the machines. This minimizes tool transport time and travel throughout the shop. Knowing this, manufacturers of presetters focus their efforts on designing devices that will function accurately and reliably in environments that aren’t always the cleanest or most thermally stable.

One example is the new Airmatrix non-contact presetter for milling and turning tools from DMG/Mori Seiki. Andre Jesse, a product sales manager for the company, says the Airmatrix has a number of design elements including minimal moving parts that enable it to perform effectively on the shop floor. It looks and operates differently than other non-contact presetters currently available, too.

For instance, the sensing unit on many non-contact presetters is attached to the base of the device and travels on guideways to measure the tool installed in the device’s spindle. In most cases, the sensing unit’s horizontal and vertical position is determined by feedback from glass scales. However, the optics for the Airmatrix are contained in a freely moveable sensing unit supported by an air bearing, Mr. Jesse explains. This enables users to easily glide the sensing unit across a thermally stable, bulletproof glass plate to measure the tool mounted in a horizontally oriented spindle. The sensing unit’s position on the plate is determined by a CCD camera that reads tiny, two-dimensional data matrix codes embedded in the glass plate. In effect, the glass plate is the device’s “scale.” High positioning accuracy for the sensing unit is possible because the data matrix codes have high information storage capacity.

Because the glass plate lies flat atop the device’s cast iron bed, it is less likely to be affected by base expansion than conventional glass scales housed in aluminum bodies, Mr. Jesse says. In addition, the sensing unit’s air bearing (which activates whenever the user touches the unit to move it) helps clean the scratch-resistant glass by blowing away dirt and debris.

The Airmatrix presetter provides tool measurement accuracy of ±2 microns and is available in two sizes. One version accommodates tools as big as 200 mm in diameter and 500 mm in length. The other can measure tools as large as 400 mm in diameter and 1 meter in length. The device uses the company’s Windows-based Microvision V control. Developed specifically for the Airmatrix, this control features an intuitive, touchscreen interface and enables cutting edge inspection with live image display. Measurement routines can be performed manually or automatically in which the spindle rotates at a fixed rate. A built-in printer enables users to print labels with offset information and affix them to tools. Users also have the option of downloading tool offset information directly to the machine.

Related Content

Toolholders 16 Jun 2023

How to Troubleshoot Issues With Tool Life

Diagnosing when a tool is failing is important because it sets an expectation and a benchmark for improvements. Finding out why gives us a clue for how to fix it.

Toolpath Improves Chip Management for Swiss-Type Lathes

This simple change to a Swiss-type turning machine’s toolpath can dramatically improve its ability to manage chips.

Five-Axis 15 Apr 2024

Shoulder Milling Cuts Racing Part's Cycle Time By Over 50%

Pairing a shoulder mill with a five-axis machine has cut costs and cycle times for one of TTI Machine’s parts, enabling it to support a niche racing community.

Automation 13 Dec 2023

Medical Shop Performs Lights-Out Production in Five-Axes

Moving to five-axis machining enabled this shop to dramatically reduce setup time and increase lights-out capacity, but success relied on the right combination of workholding and automation.

Automation

AMRs Are Moving Into Manufacturing: 4 Considerations for Implementation

AMRs can provide a flexible, easy-to-use automation platform so long as manufacturers choose a suitable task and prepare their facilities.

Top Shops

Machine Shop MBA

Making Chips and Modern Machine Shop are teaming up for a new podcast series called Machine Shop MBA—designed to help manufacturers measure their success against the industry’s best. Through the lens of the Top Shops benchmarking program, the series explores the KPIs that set high-performing shops apart, from machine utilization and first-pass yield to employee engagement and revenue per employee.

�鶹��ý

A New Approach to Tool Presetting

Share

Related Content

How to Troubleshoot Issues With Tool Life

Toolpath Improves Chip Management for Swiss-Type Lathes

Shoulder Milling Cuts Racing Part's Cycle Time By Over 50%

Medical Shop Performs Lights-Out Production in Five-Axes

Read Next

AMRs Are Moving Into Manufacturing: 4 Considerations for Implementation

Machine Shop MBA

Country

Industries Served

Operations Performed

Welcome to Modern Machine Shop!

�鶹��ý

A New Approach to Tool Presetting

Share

Heidenhain Corporation

Featured Content

Featured Videos

SMW Autoblok Corporation

Featured Content

Featured Videos

CNC Engineering, Inc.

Featured Content

Featured Videos

T J Davies, Co., Inc.

Featured Content

ZEISS Industrial Quality Solutions

Featured Content

Featured Videos

QualiChem Inc.

Featured Content

Featured Videos

Mikron Corp.

Featured Content

Featured Videos

All World Machinery Supply

Featured Content

Featured Videos

Related Content

How to Troubleshoot Issues With Tool Life

Toolpath Improves Chip Management for Swiss-Type Lathes

Shoulder Milling Cuts Racing Part's Cycle Time By Over 50%

Medical Shop Performs Lights-Out Production in Five-Axes

Read Next

AMRs Are Moving Into Manufacturing: 4 Considerations for Implementation

Machine Shop MBA

Country

Industries Served

Operations Performed

Welcome to Modern Machine Shop!